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Food Safety System

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PRESENTATION OUTLINE

FOOD
SAFETY
SYSTEM

Photo by Darwin Bell

USA (EVERY YEAR)

The purpose of the
FOOD CODE is to safeguard public health and provide to consumers food that is SAFE, UNADULTERATED and HONESTLY PRESENTED.

Photo by piPhotos

IT'S THE LAW!

Photo by SalFalko

(rules of the game)

  • avoid adulteration
  • avoid misbranding
Photo by ynetbot

adulterate

definition
Photo by practicalowl

debase or make impure
by adding inferior materials
or elements

Photo by Horia Varlan

To use cheaper, inferior or
less desirable
goods in the production
of any professedly genuine article

Photo by Horia Varlan

misbrand

definition
Photo by mrlins

to mark or label erroneously
or illegally

fbI

5 major causes

IMPROPER TEMPERATURE

Photo by zsrlibrary

INADEQUATE COOKING

Photo by owenstache

CONTAMINATED EQUIPMENT

Photo by djwtwo

UNSAFE SOURCES

FOOD FROM

POOR PERSONAL HYGIENE

CONTROL OF RISK FACTORS

5 PUBLIC INTERVENTIONS FOR
Photo by Knight725

KNOWLEDGE

Photo by USDAgov

HEALTH CONTROL

OF EMPLOYEES

CONTROL OF HANDS

AS VEHICLES OF CONTAMINATION
Photo by L2F1

TIME+temperature

FOR CONTROL OF PATHOGENS
Photo by dno1967b

CONSUMER ADVISORY

Photo by cizauskas

FOOD
SAFETY
SYSTEM

Photo by Darwin Bell

BUILDING OVER A FOUNDATION

Photo by brianfagan

SYSTEM COMPONENTS:

  • Fundamental Foundations
  • Food Safety Plan
Photo by synx508

FOOD SAFETY PLAN

Photo by USDAgov

FOOD SAFETY PLAN:

  • Hazard Analysis
  • (HACCP vs HRPC)
  • Preventive Controls
  • Recall Plan
  • Implementation Procedures
Photo by ankakay

FOOD DEFENSE PLAN

TO GUARD AGAINST BIOTERRORISM AND INTENTIONAL CONTAMINATION

FOUNDATION FUNDAMENTALS:

  • Management Commitment
  • Preliminary Steps
  • Pre-Requisite Programs
Photo by brianfagan

MANAGEMENT COMMITMENT

Photo by Caucas'

PRELIMINARY STEPS

FACILITY OVERVIEW

  • Product description
  • Intended use of the food
  • Process description
  • Food flow diagram
  • Flow diagram verification
Photo by jm_escalante

FOOD SAFETY TEAM

Photo by sharkhats

FOOD SAFETY CULTURE

Photo by DocChewbacca

PRE REQUISITE PROGRAMS

ENVIRONMENT AND OPERATIONS
Photo by USDAgov

SELECTION OF SUPPLIERS

Photo by akahawkeyefan

PRODUCT SPECIFICATIONS

Photo by JD Hancock

REGULATIONS

NATIONAL, STATE, LOCAL
Photo by Infidelic

HYGIENIC ZONING

OF THE PLANT
Photo by DanielBL

GMP

GOOD MANUFACTURING PRACTICES
Photo by Seattleye

CURRENT GOOD MANUFACTURING PRACTICES

cGMP

GAP

good agricultural practices

GOOD AGRICultural practices

Photo by ChrisGoldNY

GTP

good transportation practices
Photo by gmdelc66

GMP

  • Personnel
  • Plant and Grounds
  • Sanitary Operations
  • Sanitary Facilities
  • Equipment and Utensils
  • Warehousing and Distribution
  • Defect Action Levels
  • Processes and Controls

PERSONNEL

1) DISEASE CONTROL

NAUSEA, VOMITING, DIARRHEA, JAUNDICE = HOME!
Photo by superk8nyc

COVERED WOUNDS

OPEN LESIONS, BOILS, SORES, CUTS, INFECTED WOUNDS
Photo by Todd Binger

2) CLEANLINESS

Photo by DocChewbacca

CLEAN CLOTHES

Photo by kfcatles

PERSONAL HYGIENE

HANDWASHING

THOROUGHLY!
Photo by kokopinto

REMOVE JEWELRY

Photo by garryknight

GLOVES

INTACT, CLEAN, SANITARY, IMPERMEABLE
Photo by zoonabar

HAIR RESTRAINTS

THAT ARE EFFECTIVE!
Photo by Vicky TGAW

FACIAL AND BODY HAIR

ALSO HAS TO BE EFFECTIVELY COVERED
Photo by Evan Hamilton

STORE PERSONAL BELONGINGS

AWAY FROM AREAS WHERE THERE IS FOOD
Photo by Jdmoar

NO CELL PHONES

SORRY

NO EATING OR DRINKING

IN FOOD PROCESSING OR EQUIPMENT AREAS
Photo by Tribble_Fun

NO CHEWING GUM OR TOBACCO USE EITHER

Photo by illuminaut

AVOID FOOD CONTAMINATION

SKIN LOTIONS, MEDICATIONS, COSMETICS, PERSPIRATION, HAIR
Photo by shawncampbell

3) EDUCATION AND TRAINING

Proper food handling techniques
Food protection principles
Dangers of poor personal hygiene
Dangers of insanitary practices
Photo by Thomas Hawk

4) SUPERVISION

Photo by Schill

PLANT AND GROUNDS

BUILDINGS AND FACILITIES

1) GROUNDS

KEPT IN CONDITION THAT PROTECT AGAINST FOOD CONTAMINATION
Photo by Kay Gaensler

EQUIPMENT

STORED PROPERLY
Photo by mpbottrell

REMOVING LITTER AND WASTE

Photo by p2-r2

CUTTING WEEDS AND GRASS

THAT MAY ATTRACT OR HARBOR PESTS
Photo by ChodHound

ROADS, YARD, PARKING LOT

MAINTAINED TO PREVENT SOURCES OF CONTAMINATION
Photo by aldenjewell

DRAINING AREAS

ADEQUATELY
Photo by crossley

WASTE TREATMENT

Photo by wfeiden

WASTE DISPOSAL

Photo by Jordon

2) PLANT CONSTRUCTION
AND DESIGN

Photo by K e v i n

SUFFICIENT SPACE

FOR EQUIPMENT AND STORAGE

SEPARATION OF OPERATIONS

TO MINIMIZE RISK OF CONTAMINATION
Photo by walknboston

FLOOR CLEANING

CONSTRUCTED FOR ADEQUATE
Photo by jarich

WALLS CLEANING

CONSTRUCTED FOR ADEQUATE
Photo by CharlesFred

CEILINGS CLEANING

CONSTRUCTED FOR ADEQUATE

NO DRIPS OR CONDENSATE

COULD CONTAMINATE FOOD
Photo by morberg

AISLES AND WORKING SPACES

UNOBSTRUCTED AND OF ADEQUATE WIDTH
Photo by jurvetson

GOOD LIGHTING

PRODUCTION, CLEANING AND STORAGE AREAS

GOOD LIGHTING

HANDWASHING, DRESSING AND TOILET AREAS
Photo by NetLawyer

SAFETY-TYPE LIGHT FIXTURES

NO EXPOSED GLASS BULBS IN CASE OF BREAKAGE
Photo by Omar Omar

VENTILATION CONTROL

TO PREVENT FOOD CONTAMINATION
Photo by McBadger

SANITARY OPERATIONS

Photo by pamhule

GOOD REPAIR

MAINTENANCE OF BUILDING
Photo by Pavel P.

SANITARY CONDITIONS

MAINTENANCE OF FACILITIES
Photo by markus spiske

CLEANING CHEMICALS

FREE OF MICROORGANISMS
Photo by Vox Efx

CLEANING CHEMICALS

SAFE AND ADEQUATE FOR INTENDED USE

CHEMICAL SUBSTANCES

CONFINED STORAGE, SEPARATE FROM FOODS

CHEMICAL SUBSTANCES

PROPERLY LABELED, INSTRUCTIONS FOR USE, SAFETY INFORMATION
Photo by CGP Grey

IPM

INTEGRATED PEST MANAGEMENT SYSTEM
Photo by august allen

IPM PRECAUTIONS

AVOID CONTAMINATION OF FOOD OR PACKAGING MATERIALS
Photo by PNASH

SANITATION

OF FOOD CONTACT SURFACES
Photo by star5112

WET VS. DRY

Photo by JD Hancock

FCS VS NON-FCS

ALL MUST BE CLEANED
Photo by LexnGer

CLEANED UTENSILS

HANDLED AND STORED TO PREVENT CONTAMINATION
Photo by borkazoid

SANITARY FACILITIES

1) WATER SUPPLY

SUFFICIENT

FOR THE OPERATIONS INTENDED

ADEQUATE SOURCE

Photo by Pete Zarria

SAFE+SANITARY

FOR FOOD AND FCS
Sanitary: affecting hygiene and health

Hygienic: conducive to maintaining health and preventing disease, especially by being CLEAN
Photo by Julian Evil

RUNNING WATER

Photo by vgm8383

TEMPERATURE

SUITABLE
Photo by Leo Reynolds

PRESSURE

AS NEEDED
Photo by Macomb Paynes

IN ALL AREAS

ACCESSIBILITY
Photo by yewenyi

ACCESSIBLE FOR:

  • Food Processing
  • Cleaning (equipment, utensils, food packaging materials)
  • Employee Sanitary Facilities
Photo by Brett Jordan

2) PLUMBING

Photo by J McSporran

SIZE

ADEQUATE
Photo by khnarp

DESIGN

ADEQUATE
Photo by Sam Ilić

INSTALLED

ADEQUATELY
Photo by sickmouthy

MAINTAINED

ADEQUATELY
Photo by Sten Dueland

QUANTITIES OF WATER

TO CARRY SUFFICIENT
Photo by darkday.

CONVEY SEWAGE/WASTE

FROM THE PLANT
Photo by tomilattu

AVOID CONSTITUTING
A SOURCE OF CONTAMINATION TO FOOD, WATER SUPPLIES, EQUIPMENT OR UTENSILS

Photo by arbyreed

UNSANITARY CONDITON

AVOID CREATING AN
Photo by tomp77

floor drainage

provide adequate
Photo by dno1967b

no backflow

no cross-connections

Photo by AC02 Works

3) SEWAGE DISPOSAL

Photo by publicenergy

sewerage system

adequate

4) TOILET FACILITIES

Photo by cncphotos

adequate

OSHA REQUIREMENTS
A workplace must have a minimum of
one toilet for 1 to 15 employees,
two for 16 to 35 employees,
three for 36 to 55 employees,
four for 56 to 80 employees,
five for 81 to 110 employees and
six for 111 to 150 employees.
Workplaces with > 150 employees
must provide six toilets,
plus one additional toilet for each 40 employees over 150.
In men's restroom facilities,
some toilets may be replaced by urinals;
however, the number of full-sized toilets
may not fall below 2/3 of the total required units.
Photo by Goldring

readily accessible

Photo by eschipul

sanitary conditions

maintained in
Photo by peretzp

good repairs

kept at all times in
Photo by Brett Jordan

self-closing doors

not opening to

food production areas
Photo by jpettit

5) HANDWASHING

FACILITIES

Adequate

convenient

Photo by mtnlover61

running water

of suitable temperature

hand soap

effective liquid

sanitizer preparation

effective
Photo by chungyc

paper towels

sanitary
Photo by gusset

drying devices

or suitable
Photo by Sean MacEntee

hands-free

water fixtures
Photo by nSeika

handwashing signs

Photo by Pete Lewis

trash cans

that avoid recontamination of hands
Photo by Genista

6) RUBBISH

DISPOSAL

all waste must be

  • conveyed,
  • stored and
  • disposed of
  • as to minimize the risk of. . .

odors

development of
Photo by greeblie

pests

attract, harbor, breeding place
Photo by hj_west

contamination

food, fcs, water supplies, grounds
Photo by gappa01

EQUIPMENT

UTENSILS AND

CLEANABLE MATERIALS

CONSTRUCTION AND DESIGN MADE OF

DESIGN AND CONSTRUCTION TO PREVENT ADULTERATION WITH

  • Lubricants
  • Fuel
  • Metal fragments
  • Contaminated water
  • Other contaminants
Photo by alsokaizen

FACILITATE CLEANING

OF EQUIPMENT AND ADJACENT SPACES
Photo by Kent Wang

CORROSION RESISTANT

NONTOXIC MATERIALS

Photo by Kalexanderson

DESIGNED TO WITHSTAND

ENVIRONMENT, CLEANING CHEMICALS, SANITIZERS
Photo by Daniel Y. Go

SMOOTH SEAMS AND SURFACES

TO MINIMIZE ACCUMULATION OF DIRT AND FOOD PARTICLES
Photo by jlh_lunasea

THERMOMETERS

IN COLD STORAGE ROOMS AND FREEZERS

TEMPERATURE RECORDER

COOLERS, FREEZERS

THERMOSTAT

FOR AUTOMATIC TEMPERATURE REGULATION

TEMPERATURE ALARM

TO ALERT OF SIGNIFICANT CHANGES
Photo by debsilver

ACCURATE, MAINTAINED

MEASURING AND RECORDING DEVICES
Photo by JD Hancock

AIR/COMPRESSED GASES

HANDLED TO AVOID CONTAMINATION
Photo by andrewmalone

**PRODUCTION** AND
**PROCESS CONTROLS**

1) raw materials
2) manufacturing operations
Photo by sniggie

ADEQUATE SANITATION FOR:

  • Receiving
  • Inspecting
  • Transporting
  • Segregating
  • Preparing
  • Manufacturing
  • Packaging
  • Storing
Photo by kasrak

QUALITY CONTROL

TO ENSURE FOOD IS SUITABLE FOR CONSUMPTION
Photo by Patr!c!a

QUALITY CONTROL

PACKAGING MATERIALS ARE SAFE AND SUITABLE
Photo by santheo

PLANT SANITATION

SUPERVISED

MICROBIAL TESTING

TO IDENTIFY SANITATION FAILURES AND PRODUCT CONTAMINATION

REJECT

ALL CONTAMINATED OR ADULTERATED FOOD

INSPECT AND SEGREGATE

RAW MATERIALS
Photo by CIMMYT

Containers and carriers of raw materials should be inspected upon receipt to ensure that their condition has not contributed to contamination or deterioration of food.

Photo by kevin dooley

NO PATHOGENS

IN Purchased MATERIALS
Photo by mandoft

RAW MATERIALS

IN CONTAINERS THAT PROTECT AGAINST CONTAMINATION
Photo by astielau

TEMPERATURE

SUITABLE REFRIGERATION OF RAW MATERIALS
Photo by JD Hancock

DRY, CLEAN CONDITONS

FOR PACKAGING MATERIALS

CLEANING AND SANITIZING

EQUIPMENT, UTENSILS AND FINISHED FOOD CONTAINERS
Photo by heraldpost

TAKE APART

PROCESSING EQUIPMENT FOR THOROUGH CLEANING
Photo by CJ Isherwood

CAREFUL MONITORING

OF REFRIGERATED TEMPERATURES
Photo by yoggy0

45F OR BELOW

Photo by JeepersMedia

WORK-IN-PROCESS

HANDLED TO PREVENT CONTAMINATION
Photo by Kevan

When raw materials or other ingredients are unprotected, they shall not be handled simultaneously in a receiving, loading or shipping area.

Photo by micronirav

CONVEYORS

FOOD MUST BE PROTECTED AGAINST CONTAMINATION

METAL INCLUSIONS

FOOD MUST BE PROTECTED FROM
Photo by Gabriel Sanz

Adulterated food, raw materials and other ingredients shall be disposed of to protect against contamination of other food.

CUTTING

PROTECT By: ADEQUATE CLEANING/SANITIZING, TEMPERATURE CONTROL
Photo by monteregina

TO PROTECT AGAINST CONTAMINATION

  • Identify (and control) critical control points during processing
  • Adequate cleaning and sanitizing of FCS and containers
  • Safe and suitable packaging materials
  • Protection from drips and airborne contamination
  • Use sanitary handling procedures
Photo by myyorgda

WAREHOUSING

AND DISTRIBUTION

Untitled Slide

  • Protect against PHYSICAL, CHEMICAL and MICROBIAL contamination
  • Protect against DETERIORATION of the FOOD and the CONTAINER

DEFECT ACTION LEVELS

UNAVOIDABLE, NOT HAZARDOUS
Photo by Siona Karen